What gas to use for tig welding aluminum?

Ignacio Brekke asked a question: What gas to use for tig welding aluminum?
Asked By: Ignacio Brekke
Date created: Thu, Mar 11, 2021 4:13 PM



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A - There are two shielding gases commonly used for arc welding aluminum, and these are argon and helium. These gases are used as pure argon, pure helium and various mixtures of both argon and helium. Excellent welds are often produced using pure argon as a shielding gas.

Shielding gas: Welders worldwide perform 90% of the applications with the help of pure Argon. Stainless steel, aluminum, and carbon steel can be easily welded with this type of gas. Also, you might have heard of gas mixtures being used in TIG welding. Helium and argon mixtures create a hotter arc.

Other gas options for TIG Welding: Hydrogen & Mix between Hydrogen – Argon Hydrogen and A Mix between Hydrogen – Argon are two other options of shielding gases used in TIG Welding.

Argon is the most commonly used inert gas for TIG welding projects. Since only a few gases can be used for TIG welding, argon is the most popular choice because it’s a versatile gas that can be used on a variety of metals including mild steel, stainless steel, and aluminum. Argon is also used to MIG weld stainless steel or aluminum.

TIG welding primarily employs inert gas for a neat finish and no oxidation, while if an inert gas is used entirely for MIG welding, it could spoil the view of the finished weld. MIG welding can withstand semi-inert gas, as it assists with the welding process. However, semi-inert gas has a destructive effect on the TIG weld.

The 2 percent thoriated and 2 percent lanthanated tungsten electrodes can be of good use for TIG Welding Aluminum. However, between the two, 2 percent lanthanated is more favorable, as it contains no radiation. These tungsten can perform well on AC, and can operate at high amperages. For TIG Welding Aluminum, Pure Tungsten is NOT recommended.

Inert gas is the only gases used for TIG welding.

Since you’re going to weld aluminum using TIG welding, you’ll need to choose either the DC positive or DC negative power. TIG welding also uses shielding gas for protecting the overall process from atmospheric contamination. This includes argon and a slight composition of helium gas.

The most commonly used types of gases for TIG welding are Argon (Ar) and Helium (He). Pure Argon is the most commonly used one of the two and is best applied for gas welding aluminum and carbon steel. But the gas needs to be completely inert. So shielding gases used for TIG welding, or any other gases that have CO2 are not suitable.

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